Description

Shellcast, Inc., established in 1961 by founder Gerry Krause, is a renowned manufacturer specializing in small to medium size investment castings primarily serving the military, aerospace, and commercial sectors. With over 60 years of industry experience, Shellcast has built a strong reputation for producing high-quality, complex cast components with a focus on stainless steels, high and low carbon steels, iron, and Inconel. The company is headquartered in Montague, Michigan, a strategic location that provides proximity to key suppliers and industry-leading services such as NADCAP-registered laboratories, wax and alloy suppliers, and Hot Isostatic Pressing (HIP) facilities. Shellcast prides itself on its comprehensive in-house capabilities, including Non-Destructive Testing (NDT), component machining, tooling design, and tooling build, all of which contribute to rapid prototyping and efficient production cycles. Their ability to deliver fully certified flight-quality prototype castings in under three weeks highlights their responsiveness and technical expertise. Shellcast's commitment to quality is underscored by its AS9100:D and ISO 9001:2015 certifications, along with NADCAP accreditation for its in-house lab, affirming its adherence to stringent aerospace industry standards. The company has a strong focus on continuous improvement, emphasizing employee cross-training, enhanced process controls, lead time reduction, and minimizing scrap and rework. Additionally, Shellcast embraces environmentally responsible practices such as recycling and re-certification of raw materials and pattern wax, contributing to cost efficiency and sustainability. Since 2011, Shellcast's senior management team took ownership, with President Bob Johnson leading the company forward. Johnson brings extensive experience in producing critical components for aerospace, military, and commercial applications, ensuring the company maintains its legacy of quality and customer responsiveness. Shellcast's diverse customer base includes notable aerospace and military clients such as General Electric, Honeywell Aerospace, Lockheed Martin, Eaton Aerospace, and others. Overall, Shellcast, Inc. stands out as a technically proficient, quality-driven, and customer-focused investment casting manufacturer, committed to innovation and excellence in the aerospace and defense industries.